December 4, 2017

Naval Group's Second Generation Fuel Cell (FC-2G) AIP Progressing

French magazine Mer et Marine (Sea and Marine in English) just over a year ago (October 7, 2016) published a very interesting article describing Naval Group's (was DCNS's) second-generation fuel cell (FC‑2G). That article is by Vincent Groizeleau at https://www.meretmarine.com/fr/content/submarines-dcns-unveils-fuel-cell-aip. Mer et Marine is a paysite with perhaps a limited number of free views of the article's many photos, diagrams and much more text

The following is a summary of a small part of the article [with straight quotes where indicated]:

Naval Group’s Indret plant near Nantes, (in France) specialises in propulsion systems for the French Navy and for international customer navies. Since, around 2008, a team at Indret has worked secretly to develop a second-generation fuel cell AIP for submarine.
Naval Group's MESMA first generation AIP, now around 25 years old, 
[Pete comment...MESMA is essentially a modified version of France's more used nuclear submarine propulsion system. Instead of heat from nuclear fission MESMA uses heat generated by combustion of ethanol and oxygen. The problem is that unlike nuclear the MESMA system produces inadequate power and for too little time to accommodate nuclear grade coolant or heat shielding measures. While MESMA can generate more power than other AIP technologies this is at the expense of running detectably hotter and for a shorter time than competing AIP technologies. Just 3 foreign submarines (that is 3 Pakistani Agosta-90Bs) are fitted with MESMA.]

(Diagram from Naval Group (was DCNS) via Mer et Marine)
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Naval Group is therefore developing a major improvement on MESMA, which is the second-generation fuel cell technology (with the acronym reversed in French being “FC‑2G”). In FC‑2G hydrogen is produced “[straight quote] from standard diesel fuel by chemical re-formation. In parallel with this effort, the group also developed a patented system to inject nitrogen into the oxygen supply line in the same proportion as in normal air resulting in a mixture that is far less reactive than pure oxygen. This ‘synthetic air’ is then injected into the fuel cells where it reacts with hydrogen to produce electricity.”

[Why FC-2G is better than competing approaches]
"[straight quote] Of the fuels considered by DCNS’s AIP engineers, fuel oil offered significant benefits over ethanol and methanol particularly in terms of safety: “methanol vapour is toxic in the event of a leak while ethanol is flammable at temperatures over just 13 to 14°C,” says Xavier Mesnet, a former submariner who today heads up the group’s Marketing and Development team. But this is not fuel oil’s only advantage. Fuel oil is easy to store and is the same as that used by conventional diesel-alternator sets. It is also readily available all over the world, and, “unlike hydrides, which require complex port and handling facilities, fuel oil is easy to store, purchase and transport”."

READ WHOLE MER ET MARINE ARTICLE



This 4 minute Youtube was published December 16, 2016. Presenters are Xavier Mesnet, Development and Commercial Support Director at Naval Group and Pauline Sibille, Naval Group Fuel Cell AIP Project Manager.
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See current description of FC-2G on Naval Group's website as at November 4, 2017.

COMMENT

It would be interesting to know how much progress Naval Group has made since October 2016 in terms of packaging FC-2G for customer navies? 
-  Fitted or Retrofitted?
-  For India's Navy for the Kalvari-class and Project-75(I)?
-  any interest from the RAN for Australia's Future Submarine?


See Submarine Matters Air independent propulsion (AIP) Technologies and Selection, August 5, 2014 which compares the strengths and weaknesses of AIP technologies, including Stirling engine, PEM Fuel Cell and MESMA.

Pete

December 1, 2017

Argentine Navy Ends Submarine Rescue Effort - Just Searching Now

The Argentine Navy has ended the actual rescue effort for San Juan's crew, concluding No one will be rescued. There now remains a search effort for the wreck (or exploded/imploded fragments) of San Juan.

What Submarine Matters predicted on 18 November 2017 "Argentine Submarine San Juan Likely Sunk With All Handshas unfortunately been accurate. Three days after San Juan went missing Submarine Matters commented:

"Generally and unfortunately submarines that have been "lost" for 2 to 3 days have sunk with all hands."

[may have been lost due to]  "fire, explosion, flood or escape of poison gas can also occur due to malfunctioning of a sub's lead-acid batteries or torpedo propellant or warheads."


Seawater probably entered the snorkel mast (on and in the sail/fin/"conning tower") 
-  then followed the yellow line (see cutaway diagram above) into the ventilation system 
-  then gushed down due to pressure and gravity to the third "Electric batteries" bank (which is second
   from the left - below the yellow line)
-  saltwater in contact with these lead-acid batteries then caused a buildup of hydrogen
-  that exploded due to rising hydrogen levels and short-circuit sparks. 
(Diagram courtesy several sources above via REUTERS and International Business Times).

"Eternal Father, Strong to Save" The Navy Hymn for Submariners

US Bombers and Fighters Defending Australia

Inspired by a most interesting article in DEFENCE CONNECT, 30 November 2017:

Two USAF B-1B Lancers have arrived at RAAF Base Amberley, Queensland, Australia, as part of the US-Australia Force Posture Initiatives Enhanced Air Cooperation (EAC) program. The B-1Bs will be taking part in a training exercise with the RAAF. The Amberley Air Base has a long US squadron history (eg. with USAAF P-38 Lightnings, B-26 Marauders and B-25 Mitchells)

My father with his schoolmates used to walk over from Ipswich Grammar onto what was then Amberley "Airfield" (1939-45). Dad and his mates were very curious about planes and mechanical processes and liked Hershey Bars from the airmen. 

"EAC activities involve short-term rotations of US aircraft through Australia for up to two months at a time. The first EAC activity commenced in February 2017 at RAAF Base Tindal [Northern Territory, Australia] with 12 USAF F-22 Raptors conducting combined training with RAAF F/A-18 Hornets." Tindal also has a US history.

SEE THE WHOLE DEFENCE CONNECT ARTICLE

Also see Australian Defence Minister Payne's Media Release, 23 November 2017 "USAF B-1B Lancers to train with Royal Australian Air Force"

COMMENT

The EAC program demonstrates to potential opponents, like China and North Korea, that the US is Australia's ally and protector.

US fighters and bombers have defended Australia since the 1940s. This includes 10 USAAF Curtiss P-40 Warhawks that contributed to the defence of Darwin during the first Japanese air raid on Darwin on 19 February 1942. In that air raid there were 242 Japanese aircraft from 4 Japanese aircraft carriers and from land bases (see right sidebar). 



Amberley "Airfield" (1939-45) by 1941 began to host several US aircraft then whole squadrons. The Airfield serviced many more aircraft types and even assembled various US aircraft, like the P-39 Aircobras (photo above - better for ground attack than as a fighter). (Photo and background details courtesy ozatwar).
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Separately two B-1Bs demonstrated near North Korea, on or before May 2, 2017.
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Pete

November 30, 2017

North Korean Hwasong-15 Barely An ICBM "with light to no payload"

Sources (but in particular North Korea’s Central News Agency (KCNA)) announced that a Hwasong-15 ICBM was test-fired at 3am Pyongyang time, November 29, 2017. It was launched near
 Pyongsong, NK, and reached an altitude of 4,475 km over a flight distance of 950 km. It splashed down 53 minutes later at a planned point in the Sea of Japan. See MAP and Range Graph 1. below.

Wikipedia carries expert advice on the Hwasong-15 “Based on its trajectory and distance, the missile would have a range of more than 13,000 km (8,100 miles) – more than enough to reach Washington DC. and the rest of the US”. However preliminary calculations place the range from 13,000 km on the high-end "with light to no payloads" to 8,500 km with more standard 500 kg nuclear payloads. See Range Graph 2. below.

COMMENT

With a "light to no payload" the Hwasong-15’s range indeed covers all of Earth's continents, except South America and Antarctica. So the Hwasong-15 could hit the city of Darwin Australia with a 500 kg nuclear warhead and Australia’s more southerly cities with a light to no payload.


Experts may be again under-rating the pace of North Korea’s ICBM-nuclear warhead advances when theycast doubt on North Korea’s ability to master the technology needed to design a warhead capable of withstanding the enormous pressure of re-entry into the earth’s atmosphere and suggested the isolated country may still be years away from developing a credible delivery vehicle for a nuclear weapon.”

MAP Hwasong-15’s  flight (Map courtesy CNN via Twitter 29 November 2017)
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Range Graph 1. The Hwasong-15 ICBM's test-flight on November 29, 2017 (Diagram courtesy Australia's news(dot)com(dot)au on 29 November 2017)
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Range Graph 2. Indicating Hwasong-15s of 13,000 km range with "light to no payloads" could hit Washington DC. and the rest of the US, (Courtesy many sources via US Public Radio International (PRI))
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So should we be worried about North Korea's Hwasong-15s?

Pete

November 29, 2017

Water Enters Snorkel, Reaches Batteries, Hydrogen Gas Explodes

Due to the breakdown in the Argentine Navy's public relations process, evidence or rumours (depending on your inclinations) now point to this scenario.

Sea water entered San Juan through its snorkel. see http://www.abc.net.au/news/2017-11-28/ara-san-juan-water-entered-missing-argentine-subs-snorkel/9199446 of 28 November 2017

Comment - It is not unusual that a small amount of sea water through its snorkel can enter a submarine. But San Juan's snorkel pumping equipment may have been too old and faulty to remove the seawater before its volume became too much to handle. This has happened before with San Juan, but on 15 November 2015 became catastrophic.

On 15 November 2017 a San Juan crewman reported: "Entry of seawater by ventilation system to battery tank No. 3 caused a short circuit and the beginning of a fire in the balcony of battery bars, bow batteries out of service, at the time of immersion, propelling with a split circuit. I will keep staff informed," https://www.upi.com/Top_News/World-News/2017/11/28/Last-message-from-missing-Argentine-submarine-warns-beginning-of-a-fire/4701511880120/ of 28 November 2017.

Comment - Seawater in the snorkel system then entered San Juan's ventilation system, then gushed  down to San Juan's batteries level. This seawater-battery contact produced hydrogen gas. Hydrogen gas (once seawater caused electrical sparks ignite it) can then catch fire and explode.

Pete

November 28, 2017

Germany & Rolls-Royce Help China - Best Diesels for Submarines

Thanks Anonymous for your ongoing research. I've found it technically difficult to publish long Tables on blogger/blogspot. For that reason and to make output more topical I've divided the Submarine Propulsion Tables into three:

1.  competitors to the West. They are North Korea, China, Russia and Iran.
     :  it is assumed North Korea is using old Russian propulsion designs
     :  China is happily buying MTU 396 and MTU 4000 submarine engines and building
        MTU 4000 factories with European and UK (Rolls-Royce) help
     :  Russia seems to design and build its own diesels and motors, but, if its smart, it
        should gain inspiration from any MTU/MAN designs and hardware available
     :  Iran, with its 3 older Russian built Kilo 877s would very likely rely on Russian
        propulsion  

2.  Western and non-aligned countries, and

3.  Australia (Collins and Future Submarine/Shortfin)

Submarine Propulsion Table 2nd Attempt: Competitors to the West
Country/
Company
Type/
Details
Diesel engine
Motor, AIP (if fitted)
Alternatives
North Korea
Golf /
1 to 3 E390ZC-1? Russian Golf class given to NK with 3 × diesels originally

MTU 16V396SE84 or MAN SEMT Pielstick
China
Ming class, Type 033
1 x E390ZC-1

MTU 16V396SE84 or MAN SEMT Pielstick
China
Song class (Type 039) & Yuan class (Type 039A or 41)
2 x MTU 20V4000M diesels are already being offered by China in its warships, eg. the P18 export version of China’s Type 056 corvette
In future Yuans may have permanent magnet motors and see
16V diesel built by Yuchai Group see sources  A and B or 12 cylinder  MAN 12PA4V200SMDS page 6likely, given China now has a MTU 4000 factory and see MTU Report
Russia
Kilo class
1 x Elektrosila motor Russian. Permanent magnet motors may be installed on new Improved Kilo 636s 
Likely to use 4 x MTU 16V396SE84
Russia
Lada/Amur class, just 1 testbed
For future Amur class permanent magnet motors are planned. AIP being developed
Iran
Kilo class


Pete and Anonymous