May 24, 2021

Usually Secret Japan Doc: LIBs for Subs: Code "SLH" is LCO

Pete thanks wispywood2344 for his May 15, 2021, 1:34:00 PM advice that the Japanese Soryu Mk.II and Taigei-class submarine Lithium-ion Battery (LIB) formula (confidentially termed "SLH") is, in fact, LCO, ie. Lithium Cobalt Oxide (LiCoO2)

Wispy notes LCO is a different substance from the other LIB formula "NCA" ie. Lithium Nickel Cobalt Aluminum Oxide  (LiNiCoAlO2) believed to be intended for Japanese submarines.

Wispy's comment that Japanese submarine's current LIB formula being LCO takes into account:

-  the development period and technology trend of LIBs and

-  Japanese language GS Yuasa Technology Co Ltd. (GYT) document which Wispy deems "highly reliable" with link https://ssl.bsk-z.or.jp/kenkyucenter/pdf/gyt20201210.pdf .

 That document was written by employees of large battery producing company GS Yuasa and Mitsubishi Heavy Industry (MHI)

Pete has now translated this document:

TITLE: “Realization of the world's first submarine equipped with a lithium-ion battery system

DATED: [noting the most commonly used date format in Japan is "year month day”] “20201210”  means  December 10, 2020.

BY: Takahiro Ida, Hidefumi Hasegawa and Kazuyuki Kawamoto all of GS Yuasa Technology Co., Ltd. and by Hiroshi Tonomoto and Ken Nitta of the Defense and Space Segment, Submarine Engineering Department, Ships and Special Machinery Division of Mitsubishi Heavy Industries Ltd.

"1. 1. Introduction 

GS Yuasa Technology Co., Ltd. (GYT) has been manufacturing lead-acid batteries for submarines for many years.

Based on this abundant battery building experience we will mass produce lithium-ion batteries for submarines.

We have completed the development of lithium-ion batteries [LIBs] for submarines that match the quality and performance required for submarine use.

Mitsubishi Heavy Industries, Ltd. (MHI) has made lithium-ion batteries safe and fully functional.

We have developed a [computerized onboard submaine] main storage battery management [and safety] control device for LIBs on submarine. GS Yuasa and MHI signed a mass production contract for LIBs on submarine with the Japan's MoD Acquisition, Technology and Logistics Agency (ATLA) in 2015.

Pete Comment: See "Research on high-efficient electricity storage and supply system for submarines" on ATLA website here at https://www.mod.go.jp/atla/en/soubi_kansen.html with the ATLA diagram and description below:

[ATLA explains] "Conduct research on electricity storage system with large capacity and high density, electricity supply system with high efficient and compact sized to extend submarines’ underwater endurance without increasing ship size." ]

GS Yuasa Technology Co., Ltd. (GYT) started mass production of LIB batteries in March 2017. This  proceeded smoothly. In August 2018 GS Yuasa Technology Co., Ltd. (GYT) delivered them to MHI.

After that, the submarine [Soryu Mk. II] JS Oryu was equipped with lithium-ion batteries. The main storage battery computerized management device was integrated into Oryu from the summer of 2019.

After JS Oryu's sea trials, Oryu [with its Lithium-ion Batteries] was handed over to the [Japanese Navy] Maritime Self-Defense Force in the spring of 2020.

2. 2. Development history

GYT established mass production technology for lithium-ion batteries around 1993, and lithium to be installed in submarines in 1994.

GYT proposed the development of an ion battery to MHI's Technical Research and Development Institute (TRDI) [see ATLA's precursor TRDIat that time under MHI.

In 2003, GYT and MHI's TRDI were contracted to develop "new main storage battery for submarines. [likely by Japan's Ministry of Defense (MoD) which likely provided startup, ongoing and on completion funding].

Participated in "Research Trial"

GYT,  conducted research trials, and completed the development of lithium-ion batteries for submarines.

3. 3. Development overview

3.1 Lithium-ion battery

Lithium-ion batteries [LIBs] generally have the following superior performance compared to lead-acid batteries, so they are used in submarines.

LIBs should contribute to improvements of performance, due to.

High energy density: Can store more power and discharge

Long life: Reduced number of battery replacements

High charging efficiency: Shortening charging time

Excellent discharge characteristics: Sufficient capacity can be taken out even with a large current.

No hydrogen gas generation: [So no need to take safety measures against hydrogen gas].

No maintenance required: No battery maintenance required

No maintenance required: No battery maintenance required

Figure 1 [can be seen on Page 2 of the original document] shows the external view of the new lithium-ion battery (hereinafter referred to as SLH type) developed by GYT. 

The SLH LIB's dimensions are specifically designed to be the same size as the preceding lead-acid batteries.

The lead-acid battery was a single cell, while the SLH type configuration is an aggregate of 10 cells  arranged in 2 rows and 5 stages and connected in series. Table 1 [also on Page 2 of the original document] shows the main points of the SLH type.

Table 1 indicates Lithium cobalt oxide, which can achieve high energy density, is used as the positive electrode material.

In addition, as will be described later, the SLH type is equipped with a battery monitoring unit that measures the cell voltage and cell temperature at the top.

[From documentDetails]

Fig. 1 External view of the new main storage battery SLH type

Table 1 Key points of the new main storage battery SLH type

[Table 1 literally translated is:]

Table 1 Key points of the new main storage battery SLH type

Item New main storage battery SLH type

Structure sealed type

Electrolyte Organic electrolyte

Positive electrode material Lithium cobalt oxide [LCO]

Negative electrode material carbon. 

3.2 Battery monitoring unit

Unlike the conventional SCG type lead battery, the SLH type is equipped with a battery monitoring unit. Figure 2  [which can be seen on Page 3 of the original document] shows the battery monitoring unit.

The external view of the device is shown. This battery monitoring unit monitors the voltage and temperature of each cell that constitutes the main storage battery.

It is an electronic device that measures the degree and transmits the results to the main storage battery management device [central computer station terminal]. [This station provides details of any] performance degradation or safety degradation.

Therefore, the station is used to confirm that the battery is working in the correct voltage range and operating temperature range.

In order to ensure [accuracy and safety] the [station video screen] is composed of two completely independent units for regular use and supplementary use, and [can operate] automatically in the event of an [emergency] failure on the regular side.

It switches to the auxiliary side. See Fig. 2 External view of the battery monitoring unit [which can be seen on Page 3 of the original document].

3.3 Battery management system

Monitors and displays the temperature and voltage of many cells mounted on the submarine in real time, and data in each control device, etc.

It has a function to send (battery status). The main storage battery management device is serially communicated from the battery monitoring unit.

Receive data at SCC (Ship Condition Control Console) or automatic charging device

Send the required data. In addition, it consists of two sides, one for the front group and one for the rear group, and all the front and rear groups are single on each monitoring screen.

It is possible to display the battery status.

Fig. 3 Battery monitoring system (joint image) [which can also be seen on Page 3 of the original document]

4. Summary

By installing the new main storage battery SLH type on a submarine, the following two points are the effects that contribute to the performance of the submarine.

Can be mentioned.

(1) Compared to lead-acid batteries, SLH LIBs have a higher energy density, so they are smaller and lighter.

[More SLH LCO LIBs, with higher energy density, can fit into the limited space of the submarine. This is compared to larger, lower density "SCG" lead-acid batteries.] [Direct translation:] Equipped with SLH type, which has higher energy density than SCG type lead battery, in the limited volume inside the submarine.

By doing so, [SLH LCO LIBs] can contribute to the extension of the underwater duration.

(2) No hydrogen gas is generated. Moreover, there is no need to manage the specific gravity measurement.

[SLH LCO LIBs make] maintenance management becomes easier [compared to] the measurement and adjustment of electrolyte specific gravity and liquid level, etc., [necessary with the older] SCG type [lead-acid] batteries, etc.

No maintenance work is required.

5. Acknowledgments

We are very honored to receive the Honor of the Defense Infrastructure Development Association Award.

We will continue to do our best to meet your expectations.

In this development, a large number of people concerned, including the Ministry of Defense [MoD] and the Acquisition, Technology and Logistics Agency [ATLA] will be enormous. [ie. they have made an enormous effort.]

We are deeply grateful for [the Japanese Government's, mainly the your guidance and encouragement.

That is all." 

[Documents ends]
-----------------------------------

See also this other GS Yuasa document, pages 14, 28 and 31, on GS Yuasa supplying LIBs for Japanese submarines.

7 comments:


  1. Comment ([1], May 15, 2021, 1:34:00 PM) is interesting and important. Both SHIPS OF THE WORLD and Masao Kobayashi are reliable sources of information, but NCA is not used for the Japanese submarine.

    [1] “Realization of the world's first submarine equipped with a lithium-ion battery system” (https://ssl.bsk-z.or.jp/kenkyucenter/pdf/gyt20201210.pdf) is an article by engineers of GS YUASA Technology (GYT) and MHI for Defense Structure Improvement Foundation (BSK), a public interest incorporated foundation.

    On SLH (LIB for Japanese submarine)
    Cathode: Lithium Cobalt Oxide (LCO)
    Anode: Carbon
    Size: same as SCG (LAB for Japanese submarine).
    Structure: series connection of 10 cells (two rows and five layers of cells, 36V?) see first figure.

    In my opinion, Tagei has 672 SLHs (12 rows and 56 lines, 432V = 36V x 12 rows) more than Oryu and Toryu (640SLHs). Purchase price of SLHs for Taigei is a bit higher than those of Oryu and Toryu.

    [Originally posted May 23, 2021, 11:26:00 PM]

    ReplyDelete
  2. Hi Anonymous [your May 24, 2021, 11:15:00 PM comment]

    Interesting where you say "NCA is not used for the Japanese submarine." Maybe NCA is a future LIB formula/technology under development? Maybe NCA LIBs will replace LCO LIBs in a few years?

    Yes, “Realization of the world's first submarine equipped with a lithium-ion battery system”...is featured in my article above.

    Interesting your "In my opinion, Taigei has 672 SLHs (12 rows and 56 lines, 432V = 36V x 12 rows) more than Oryu and Toryu (640SLHs)."

    The extra 32 SLHs in the Taigei compared to Soryu Mk.2s JS Oryu and Toryu may explain why:

    - Taigei is 100 tonnes heavier at 3,000 tonnes surfaced compared to 2,900 surfaced Oryu and Toryu: See right sidebars at https://en.wikipedia.org/wiki/Taigei-class_submarine and https://en.wikipedia.org/wiki/S%C5%8Dry%C5%AB-class_submarine respectively.

    But note: Taigei's 100 tonne weight increase is within the same dimensions as Oryu and Toryu, ie. 84m long, 9.1m beam.

    And https://ssl.bsk-z.or.jp/kenkyucenter/pdf/gyt20201210.pdf states the SLH (LCO) LIBs have the same dimensions as the Lead-acid Batteries used on Soryu Mk.1s.

    All this means is there has been rearranging of Taigei's interior to accommodate 32 extra SLH LIBs and 5 extra crew (up from 65 in the Soryus to 70 in Taigei).

    Maybe there has been a size reduction achieved by use of:

    - photonics masts instead of bulky, space inefficient periscopes,

    - smaller computer CPU servers (based on smaller, more efficient silicon chips)

    - fewer work stations that can accomodate more information fields, and

    - the smaller 4 females now in Taigei, take up less space in bunk sizes than males?

    Regards

    Pete

    ReplyDelete
  3. Hi Pete

    In R&D project of ALTA (Acquisition, Technology & Logistics Agency), the technology for increasing the capacity of the main storage battery, the technology for high-density mounting of the main storage battery and power supply system equipment, the high efficiency power conversion, and the power saving technology are investigated from 2019 to 2023. “Research and trial production of high-efficiency power storage and supply system for submarines (Part 1 and 2)” are contracted with MHI (4.2625 and 2.882 billion yen, respectively) [1].

    Trainees and examiner for LIB-submarine might be included in crew of Taigei which will be a test submarine after commission of second ship of Taigei-class submarine.

    As maintenance of women's section in submarine, door of shower room was set, that’s all [2].


    [1] MHI had withdrew from lithium-ion secondary battery manufacturing business in 2014. Then, MHI might use LIBs from third party such as GS YUASA in the R&D project of ALTA.

    [2] https://www.mod.go.jp/j/yosan/yosan_gaiyo/2021/yosan_20200930.pdf, Defense Programs and Budget of Japan, FY2021, Page 5 (or PDF-Page 9/63), “Active participation of women, promotion of work style reform and improvement of living and working environment”
    See third picture “Maintenance of women's section (submarine) (maintenance of passage door in front of shower room)

    Regards

    ReplyDelete
  4. Hi Anonymous [at May 26, 2021, 10:58:00 AM]

    Thanks for your advice on the ATLA-MoD Work Progam (2019 to 2023) to increase LIB battery capacity for the new Taigei-class submarines. Pete notes your advice "MHI had withdrew from lithium-ion secondary battery manufacturing business in 2014." with MHI now relying on GS YUASA to do LIB R&D with ATLA. GS YUASA is also actually producing the LIBs for Taigeis.

    Pete assumes GS YUASA also produced the LIBs for the Soryu's Mk.2s JS Oryu and JS Toryu?

    Thanks for the 63 page Japanese MoD Attachment [2] in Japanese: at https://www.mod.go.jp/j/yosan/yosan_gaiyo/2021/yosan_20200930.pdf, "Defense Programs and Budget of Japan, FY2021" Page 5 (or PDF-Page 9/63), “Active participation of women, promotion of work style reform and improvement of living and working environment”
    [there Pete notes] third picture “Maintenance of women's section (submarine) (maintenance of passage door in front of shower room)

    Pete's further translation of Page 5 is "Development of women's compartments on ships of the Japanese Navy "MSDF"

    Regards

    Pete

    ReplyDelete
  5. Hi Pete and Anonymous

    I have prepared a list of procurement contracts for the main batteries to be installed in newly-build submarines of the JMSDF for the last 17 vessels.[1]
    (This list is based on documents downloaded from ATLA or its predecessor's website, but there are many documents and some of them have already been deleted. For this reason I have not included the URLs of the sources.)

    This list shows that the price of SCG for 26SS (Shōryū) is 8.9% cheaper than that for 16SS (Sōryū), and the price of SLH for 28SS (Tōryū) is 8.7% cheaper than that for 27SS (Ōryū).

    If the price of main batteries is proportional to quantity, the quantity of SCG for 26SS(Shōryū) should be 8.7% less than that for 16SS(Sōryū) and the quantity of SLH for 28SS(Tōryū) should be 8.9% less than that for 27SS(Ōryū).
    A reduction in the quantity of main batteries would mean a reduction in dive time.

    How can such a "performance reduction" be possible?
    It is completely irrational.

    Therefore, it should be considered that the contract price of batteries is not proportional to the quantity.

    [1]http://blog.livedoor.jp/wispywood2344/others/JMSDF_Submarine_Battery_Contract_v1.png

    Regards

    wispywood2344

    ReplyDelete
  6. Hi wispywood2344 [at May 29, 2021, 11:29:00 PM]

    Thanks for the Japanese Submarine Main Battery Overall Price Amount LIST (in Japanese Yen) from the:

    - Last Oyashio class sub - "JS Mochishio" SS15 through the

    - 10 Soryu Mk.1 subs from "JS Soryu" SS16 to "JS Shoryu" SS26 inclusive.
    Note there was never an actual sub "SS21" as "SS21" was a LIBs and Other New Japanese Submarine Technology Development Program - which after years resulted in the

    - 2 Soryu Mk.2s (JS Oryu and JS Toryu)

    - and resulted in the first Taigei-class

    See Anonymous's and my Oyashio-Soryu-Taigei March 25, 2021 Table at https://gentleseas.blogspot.com/2021/02/it-was-actual-name-soryu-ss-501-that.html ]

    Wispy. I'll turn your list into an article soon, with explanations of the unusual diminishing price amounts (those issue you raise).

    Regards

    Pete

    ReplyDelete
  7. On comment (May 29, 2021, 11:29:00 PM)

    Usually, the price of purchased items decreases somewhat every year by progress in returning their capital investment and work efficiency improvement and so on. If MoD paid the same money every day, Board of Audit (BoA) would ask MoD for the reason. Not only batteries but also price of 12V25/25SB shows similar trends.

    Then, higher price of SLHs in Toryu than Taigei clearly suggests increased numbers (+ca.5% = +ca. 30SLHs) of SLHs in Taigei.

    ReplyDelete

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